WARNING

The suggestions given on this webpage are for emergency use only. In certain circumstances, using improvised parts to make car repairs can invalidate your car warranty. Do so only as a strictly temporary measure, and when driving conditions in your judgement make such repairs safe.


engine overheats
check warning lights for a clue
Any temporary repair to the cooling system will have a better chance of success if you depressurize the system. Simply undo the radiator cap by half a turn. This will allow the coolant to boil more easily so drive slowly, keep the heater on full and watch the temperature gauge closely. If necessary, stop occasionally to let the engine cool down

 

What to do when: Engine overheats!

What it could mean

radiiator water pump

No coolant. If you haven't checked your coolant level recently you may simply have lost so much coolant through minor leaks and evaporation that insufficient remains to cool the engine.

 

Faulty water pump. Strange noises from the front of the engine, a total lack of coolant circulation or a severe leak from the pump housing are the tell-tale signs of water pump failure.

 

Blown head gasket. A breach in the head gasket will allow combustion gases to escape into the cooling system and coolant to enter the engine, seriously affecting both.

Leaking hoses. A split or leaking hose will depressurize the cooling system and cause rapid coolant loss.

 

Leaking radiator. Radiators often spring leaks after antifreeze has been added as this thins the coolant. A radiator may also leak steam from its cap if not fully tightened down.

 

Thermostat jammed. If the thermostat outlet pipe feels cold the thermostat has failed to open and is preventing coolant from circulating through the radiator.

 

Blocked pipe or radiator. An accumulation of dirt and rust can result in a partial blockage which will only cause problems on long journeys when the engine gets really hot. Most blockages occur in the radiator where the waterways are narrow, but hoses do occasionally become kinked. In really cold weather a blockage may be due to part of the cooling system having frozen.

What you can do

Refill the cooling system with any reasonably clean water. But do not pour cold water into a hot engine. If you have a metal water container stand it on the exhaust manifold for a few minutes before topping up the system. Sealed cooling systems must be bled after refilling. This involves undoing any bleed screws or removing the heater radiator return hose and then running the engine with the heater on. Keep topping up the system until bubble free coolant starts coming through, then close the screws or refit the hose.

 

A split hose can be repaired with tape although a better repair will be made if you use electrical tape over tinfoil and then wrap wire, or fit hose clips, over the repair.

 

leaking hoses

 

 

WARNING

Do not attempt to remove the radiator cap while the engine is hot. Wait at least five minutes for it to cool then cover the cap with a large rag and turn it slowly. Maintain a downward pressure on the cap and allow any steam to escape slowly before removing the cap completely

 

A leaking radiator may be repairable with a dedicated product at auto shops. But depending where the leak is you could try epoxy resin filler, glue or even tapping a wooden bung into the hole.

 

A jammed thermostat can simply be removed and the car run without it. You may need a little gasket cement to ensure that the thermostat cover seals tightly when refitted.

 

A blocked radiator can sometimes be cleared with a flushing agent. If this fails, try letting the system cool down and then driving on slowly with the heater on and the thermostat removed — the blockage may only be partial.

 

A kinked hose can be straightened by either fitting a very stiff piece of wire inside it, or winding fencing wire around the hose to form a spring-like support.

 

A seized water pump can sometimes be freed by working the pump pulley back and forth by hand. If your pump has a grease nipple try lubricating it, Water pump replacement is not a roadside repair so if it has failed you will have to have your car towed away.

 

Head gasket failure can be confirmed by allowing the engine to cool and then removing the radiator cap. Making sure no one is standing too close, start and rev the engine. If the gasket has failed, coolant will gush from the radiator. If this fault is confirmed you will have to get the car towed away.

 

thermostat

 

 

The legal stuff

© David Ashton 2007 | PO Box 12 Charlestown NSW 2290 | ABN 39223105179 | ALL RIGHTS RESERVED

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